AI-Based Visual Inspection Machine for
Injectable Products
An automated visual inspection machine for injectable products that delivers the flexibility and accuracy of your best human inspector.
What Type of Injectable Product
Do You Need to Inspect?
What Type of Injectable Product Do You Need to Inspect?
Solve your toughest visual inspection challenge without sacrificing quality or speed. Our automated visual inspection machine for injectable products is designed to handle any product type and container format, enabling product SKU changeovers with unprecedented ease.
Freeze-dried products
Lyophilized products, such as vaccines and certain antibiotics, pose unique inspection challenges because natural variation in appearance can closely resemble true defects. By learning normal product variation directly from compliant units, the DAI-50 avoids rigid defect rules and instead flags only meaningful anomalies—delivering reliable detection without mistaking acceptable variability for defects.
Milky products
Camera-based inspection is well suited for opaque or milky formulations like propofol, where inherent variability can obscure true defects. By modeling normal appearance from compliant product and combining controlled imaging, rotation, and optimized lighting, the DAI-50 improves detection accuracy while minimizing false rejects driven by acceptable product variation.
Bubble-prone products
Protein-based formulations often produce bubbles that closely resemble defects during inspection. By learning normal bubble behavior from compliant product, the DAI-50 distinguishes harmless bubbles from true contaminants, improving inspection accuracy while reducing unnecessary rejects.
Suspensions
Suspended products like insulins and certain vaccines are more difficult to inspect than clear solutions due to inherent visual variability. By combining controlled rotation with optimized imaging and learning normal product behavior from compliant units, the DAI-50 makes true contaminants easier to detect without increasing false rejects.
Water-like products
Clear, water-like solutions such as vaccines or GLP-1 products require extremely sensitive inspection to detect small particulates. By learning normal optical behavior from a compliant product and combining high-resolution imaging with configurable lighting from multiple angles, the DAI-50 delivers reliable detection with minimal false rejects.
Experience Superior Visual Inspection with the DAI-50
The DAI-50 helps CMOs and vertically integrated pharmaceutical manufacturers enhance product quality and increase inspection efficiency with high-speed automated visual inspection.
60-minutes to train an inspection recipe
90 units inspected per minute at maximum speed
99% detection accuracy for particulate and cosmetic defects
Why Regulators Favor our Automated Visual Inspection Machine
100% visual inspection is required by regulatory quality standards with the gold-standard set at being better than or equal to human inspectors. Operationally, this requirement poses unique challenges as manual inspection is often too slow for medium-to-high product lots. Traditional automatic visual inspection systems struggle with difficult-to-inspect products that have a high degree of normal variation. As a result manufacturers are often forced to choose between operational efficiency and quality control.
The DAI-50 fills this gap by incorporating artificial intelligence with high-resolution imaging into the visual inspection process. With the DAI-50, normal variations such as fill level, bubbles, container seams, cosmetic glass features, and product disposition can be accurately distinguished from true defects. Based on extensive studies the DAI-50 has demonstrated a consistent ability to perform as good as or better than manual visual inspection. Only with the DAI-50, can manufacturers obtain the flexibility and accuracy of their best human inspector with the consistency of a machine.
