Visual Inspection Built for Difficult-to-Inspect Injectables
From manual inspection hoods to semi-automated systems to the AI-powered DAI-50, we help pharma manufacturers catch the defects others miss. 47 years of partnership with leaders in pharma.
47
Years in business
900+
Systems installed worldwide
100+
Pharma customers worldwide
24/7/365
Global technical support
Solve Your Toughest Visual Inspection Challenges
Three levels of automation, one goal: catch every defect without slowing your line.
Manual visual inspection
Maximize defect visibility with calibrated lighting and high-contrast backgrounds.
- Who decides
- Your inspector
- Best for
- Small batches and IV bags
Semi-automated visual inspection
Enhance human inspection with automated handling, 360° rotation and Tyndall lighting.
- Who decides
- Your inspector, with machine handling
- Best for
- Steady production, plus 200% inspection on the DI-200
AI-based automated visual inspection
Automated visual inspection with the flexibility and accuracy of your best human inspector.
- Who decides
- AVIS, trained on good units only
- Best for
- Lyo cakes, powders, translucent syringes and other difficult products
What Do You Need to Inspect?
Pick your container, product and daily volume. We’ll match you with the system built for it.
A starting point, not a spec. Our engineers confirm the right fit for your product, often with a feasibility study.
Recommended for vials · clear liquids · 5,000–15,000 a day
DIH Manual visual inspection hood
- Adjustable LED lighting up to 10,000 lux
- Black and white backgrounds, 2.5x magnifier
- Portable, low-voltage 24 VDC
DI-100 Semi-automated visual inspection
- Automated infeed, 360° rotation and rejection
- Tyndall lighting and changeovers in minutes
- Audit trail, batch reports and 21 CFR Part 11 compliance
DAI-50 AI-based automated visual inspection
The DAI-50 inspects every unit automatically at 50 units per minute. AVIS learns what a good unit looks like and flags known and unknown defects, without a defect library.
- 50 units per minute, fully automated
- New inspection recipes in under 60 minutes
- No defect library needed
AI-POWERED · DAI-50
The Future of Automated Visual Inspection
The DAI-50 is the world’s first fully automated visual inspection machine for difficult-to-inspect products. Powered by Boon Logic’s AVIS platform, it learns what good units look like and flags defects without a defect library.
99%*
detection accuracy
50
units per minute
<60
minutes to a new recipe
*For particulate and cosmetic defects. Results vary by product and container.
Proven on Products Others Couldn't Inspect
Feasibility studies run on real customer product, against customer-defined defect sets.
98%
detection rate
POWDER-FILLED MOLDED GLASS VIALS
A CMO kept failing AQLs on semi-automated inspection. The DAI-50 reached 98% detection with 2.7% false ejects.
$3.2M
saved
TRANSLUCENT PLASTIC SYRINGES
94.7% detection at 50 units per minute, including a 2,000-micron fiber that manual inspection had missed.
YOUR PRODUCT
Test It on Your Product
Send us your compliant and defect units and we’ll run a feasibility study on the DAI-50.
Complete Your Inspection Line
Conveyors and accumulation tables, syringe stopper insertion, and the qualification and training that keep your line running for decades.
Solid-welded stainless steel DA Series systems, configured around your containers, throughput and floor space.
The MS-25 manual stopper insertion press for syringes and cartridges from 0.5 mL to 50 mL. Fully autoclavable.
A full validation documentation package, IQ, OQ, PQ support and onsite training for your operators.
- Same-day shipping on stocked spare parts
- 21 CFR Part 11 and full validation documentation
- 24/7/365 global technical support
Technology and Regulatory Insights
Stay informed with curated content and actionable perspectives from leaders in Pharma.
September 24, 2026