Level-Up Human Inspection With the DI-100
The DI series enhances human inspection by delivering a stable, controlled, and repeatable semi-automatic visual inspection environment. By standardizing product handling, rotation, and lighting conditions, it supports operators in consistently identifying particulate and cosmetic defects.
Flexible product sizes from 1ML - 1,000 ML
Consistent container presentation for maximum accuracy
Inspect up to 150 units per minute
Consistent visual inspection with
advanced automation
Consistent visual inspection with advanced automation
Flexible Design to support Multiple form factors
The DI-100 is built for high-mix production environments where product formats change frequently. Tooling and handling components are designed for efficient changeover, allowing operators to transition between container types and sizes within a matter of minutes.
- Seamless changeover between vials, syringes, cartridges, and ampoules
- Accommodates container sizes from 1 mL to 1000 mL
- Format-specific infeed options
- Designed for fast, repeatable setup to minimize production interruption
Maximize Defect Visibility with Pre-Spin and Optimized Lighting
The DI-100 enhances human inspection by creating optimal conditions for detecting particulates and cosmetic defects. High-speed pre-spin disperses particles prior to inspection, while precision lighting ensures clear, consistent visibility across every container.
- High-speed pre-spin to mobilize and suspend particles before inspection
- Continuous 360° rotation during inspection for full container coverage
- Top and bottom Tyndall lighting (>700 foot-candles)
- High-intensity backlighting (>500 foot-candles)
Engineered for Comfortable, Sustained Inspection Performance
Manual inspection quality depends heavily on operator focus and consistency. The DI-100 enhances the inspection process by creating a stable, repeatable environment that supports sustained attention and reliable decision-making throughout every shift.
- Ergonomically positioned inspection area to promote natural posture
- Automated infeed and reject handling to minimize repetitive motion
- Defined reject categories to streamline secondary review and documentation
Integrated Auto-Reject for Streamlined Inspection Workflow
The DI-200 delivers true 200% visual inspection by passing each container through two independent inspection stations. This dual-review configuration increases detection confidence for critical defects while maintaining structured, semi-automated efficiency. By combining two sequential inspection points, manufacturers gain an added layer of quality assurance, reducing the probability of missed defects and reinforcing compliance for high-risk or high-value products.
- Two independent inspection stations
- Increased detection confidence for critical defects
- Ideal for high-value or high-risk drug products
- Maintains controlled, semi-automated workflow
Dual-Station Inspection for Enhanced Defect Detection
The DI-200 delivers true 200% visual inspection by passing each container through two independent inspection stations. This dual-review configuration increases detection confidence for critical defects while maintaining structured, semi-automated efficiency.
By combining two sequential inspection points, manufacturers gain an added layer of quality assurance, reducing the probability of missed defects and reinforcing compliance for high-risk or high-value products.
Go Fully Automated With the DAI-50
The DAI-50 delivers the flexibility and accuracy of your best human inspector, combined with the consistency and reliability of AI. Designed to handle difficult-to-inspect products, the DAI-50 offers the most adaptable automated visual inspection solution available in pharmaceutical manufacturing.
60-minutes to train an inspection recipe
90 units per minute at maximum speed
99% detection accuracy for particulate and cosmetic defects*