Semi-automatic Inspection

Product Capabilities:
​
The DI-100 LT/XL Inspection System was designed to perform visual inspection of Vials, Ampoules & Syringes and Cartridges minimizing product handling. This machine can handle a wide range of container types and sizes. Its max operating speed is 150 pieces per minute. Using one DI-100 LT/XL machine one operator can reach the same productivity of 4-5 operators in a typical manual-inspection process.

Inspection Criteria:

— Ampoules

• Particles
• Fill Level
• Ampoules tip (static and dynamic)
• Cracks and scratches on ampoule body

— Cartridges

• Cake surface (for freeze dried products)
• Fill level
• Alu-Cap (crimping, dents, etc.)
• Stopper presence/absence
• Plug crowning
• Plunger (presence, position, orientation, liquid between the ribs, etc.)

— Vials

• Fill level
• Cake surface (for freeze dried products)
• Alu-Cap (crimping, dents, etc.)
• Stopper presence/absence
• Cracks and scratches on vial body

— Syringes

• Fill level
• Cake surface (for freeze dried products)
• Finger grip (flange) and plunger presence
• Cracks and scratches on the whole syringe barrel
• Needle cover (damaged, bent, etc.)
• Plunger (presence, position, orientation, liquid between the ribs, etc.)

 Available Options:

 —  Auto-reject classification (4 – 6 categories)

 —  Customizable recipes

 —  Back to Back configuration

 —  Adjustable inclination of roller transport

Technical Specifications:

— Inspected Containers: Vials, Cartridges, Syringes and Ampoules

— Container Sizes:

• Vials: 1 ml – 1,000 ml
• Syringes/Cartridges: 1 ml – 1,000 ml
• Ampoules: 1 ml – 50 ml
• *Other container sizes available upon request

— Machine Speeds*: Up to 150 parts per minute (*container specific)
— High Spin:  Adjustable speeds and cycle times
— Low Spin: 2 – 3 revolutions per container
— Lighting (LED)

• Top Tyndall:  Over 700 foot-candles
• Bottom Tyndall:  Over 700 foot-candles
• Background light:  Over 500 foot-candles

— Magnification:  2.5x
— Infeed:

• Vials:  Turning block or starwheel
• Syringes/Cartridges:  Worm screw or starwheel (needle down or up)
• Ampoules:  starwheel

— Outfeed:

• Vials:  Turning block or starwheel
• Syringes/Cartridges:  Worm screw or starwheel (needle down or up)
• Ampoules:  starwheel

— Loading Height:   32” – 36” (815 mm – 915 mm)
— Power:  120V – 60 hz
— Control System:  Allen Bradley HMI and PLC
— Noise: < 75 db/A
​— Dimensions: (L x W x H):  57” x 27” x 65” (1448 mm x 686 mm x 1650 mm)