Pharma Inspection
Home
Solutions
Services
Contact
Pharma Inspection
Home
Solutions
Services
Contact
More
  • Home
  • Solutions
  • Services
  • Contact
  • Home
  • Solutions
  • Services
  • Contact

Semi-automatic Inspection

DI-100

Product Capabilities:
​
The DI-100 LT/XL Inspection System was designed to perform visual inspection of Vials, Ampoules & Syringes and Cartridges minimizing product handling. This machine can handle a wide range of container types and sizes. Its max operating speed is 150 pieces per minute. Using one DI-100 LT/XL machine one operator can reach the same productivity of 4-5 operators in a typical manual-inspection process.


Inspection Criteria:

— Ampoules

  • Particles
  • Fill Level
  • Ampoules tip (static and dynamic)
  • Cracks and scratches on ampoule body

— Cartridges

  • Cake surface (for freeze dried products)
  • Fill level
  • Alu-Cap (crimping, dents, etc.)
  • Stopper presence/absence
  • Plug crowning
  • Plunger (presence, position, orientation, liquid between the ribs, etc.)

— Vials

  • Fill level
  • Cake surface (for freeze dried products)
  • Alu-Cap (crimping, dents, etc.)
  • Stopper presence/absence
  • Cracks and scratches on vial body

— Syringes

  • Fill level
  • Cake surface (for freeze dried products)
  • Finger grip (flange) and plunger presence
  • Cracks and scratches on the whole syringe barrel
  • Needle cover (damaged, bent, etc.)
  • Plunger (presence, position, orientation, liquid between the ribs, etc.)


 Available Options:

 —  Auto-reject classification (4 – 6 categories)

 —  Customizable recipes

 —  Back to Back configuration

 —  Adjustable inclination of roller transport


Technical Specifications:

— Inspected Containers: Vials, Cartridges, Syringes and Ampoules

— Container Sizes:

  • Vials: 1 ml – 1,000 ml
  • Syringes/Cartridges: 1 ml – 1,000 ml
  • Ampoules: 1 ml – 50 ml
  • *Other container sizes available upon request

— Machine Speeds*: Up to 150 parts per minute (*container specific)
— High Spin:  Adjustable speeds and cycle times
— Low Spin: 2 – 3 revolutions per container
— Lighting (LED)

  • Top Tyndall:  Over 700 foot-candles
  • Bottom Tyndall:  Over 700 foot-candles
  • Background light:  Over 500 foot-candles

— Magnification:  2.5x
— Infeed:

  • Vials:  Turning block or starwheel
  • Syringes/Cartridges:  Worm screw or starwheel (needle down or up)
  • Ampoules:  starwheel

— Outfeed:

  • Vials:  Turning block or starwheel
  • Syringes/Cartridges:  Worm screw or starwheel (needle down or up)
  • Ampoules:  starwheel

— Loading Height:   32” – 36” (815 mm – 915 mm)
— Power:  120V – 60 hz
— Control System:  Allen Bradley HMI and PLC
— Noise: < 75 db/A
​— Dimensions: (L x W x H):  57” x 27” x 65” (1448 mm x 686 mm x 1650 mm) 


Request a Quote

Dabrico, Inc.

Copyright © 2022 Dabrico, Inc. - All Rights Reserved.

This website uses cookies.

We use cookies to analyze website traffic and optimize your website experience. By accepting our use of cookies, your data will be aggregated with all other user data.

Accept